10 Ton Self-Aligning Welding Rotator For Pressure Vessel Tank Circumferential Welding
This 10-ton self-adjustable welding rotator is core automatic equipment for medium-large cylindrical workpieces. The left and right roller sets automatically adjust center distance to adapt different tank, boiler and pipe diameters without manual adjustment. It supports seamless circumferential welding, replaces frequent crane lifting and manual turnover, greatly improves workshop efficiency and ensures uniform welding bead quality. Widely applied in pressure vessel factories, boiler workshops, chemical tank fabrication and pipeline processing plants.
Differentiated Core Value Module
① Self-adjustment Core Design - Cut Labor & Preparation Time
One-button electric synchronous adjustment fits workpieces Φ500-3200mm automatically. No crane or extra staff to move roller stands, saving much setup time for mixed-size tanks.
② Heavy Load Rotation System - Consistent Weld Quality
Robust frame + hard worm reducer with variable frequency speed control. Smooth rotation 0.1-1m/min without shake or slip under full 10t load, reducing weld rework.
③ Optional Roller Materials - Match Your Welding Workflow
Standard rubber rollers: prevent scratches on stainless steel tanks. Optional solid steel rollers: resist high heat for long-term submerged arc welding on carbon steel boilers.
④ Safe & Flexible Control System
Digital cabinet with emergency stop, forward/reverse and speed memory. Optional wireless remote control. Supports linkage with longitudinal seam welders for automated production lines.
Technical Parameter Table
| Item |
Specification |
| Model |
ZT-10 |
| Rated Loading Capacity |
10 Ton |
| Applicable Workpiece Diameter |
Φ500mm - Φ3200mm |
| Rotation Speed |
0.1-1 m/min stepless adjustable |
| Adjustment Type |
Electric synchronous self-adjusting |
| Main Motor Power |
5.5KW |
| Standard Input Voltage |
AC380V 50Hz (415V/440V 60Hz customizable) |
| Standard Roller Material |
Wear-resistant rubber coated steel |
| Warranty |
12 months whole machine |
Industry Matching Guide
Main Applicable Factories
- Boiler manufacturing factory: steam boiler, industrial furnace cylinder production
- Pressure vessel workshop: storage tank, reaction tank, heat exchanger
- Pipeline processing plant: thick wall chemical transport pipeline
- Environmental & new energy equipment: biogas tank, small wind tower section
Factory Strength Highlights
- Specialized welding automation manufacturer with over 10 years experience, focus on customized rotators for heavy load vessels
- Every unit undergoes full-load continuous rotation test before delivery to guarantee stable performance under rated load
- Support personalized customization on roller length, adjustment stroke, power voltage and control logic based on clients' workshop layout
- Complete spare parts inventory, online video after-sales technical guidance to solve operation faults remotely
- Stable production cycle, FOB Wuxi / Shanghai port delivery available
FAQ
Q: Can it be used for long-time submerged arc welding?
A: Yes, we can equip high-temperature steel rollers as an upgrade.
Q: Is manual movement of rollers needed for different tank diameters?
A: No, electric synchronous self-adjustment realizes one-click spacing matching.
Q: Can it connect with auto longitudinal seam welding machine?
A: Optional PLC linkage system supports full automatic production line cooperation.
Q: Which delivery port do you support?
A: Shanghai & Ningbo main ports, inland truck warehouse delivery is acceptable.
